Never Ending Saga of 3D Printing
The never ending saga of my 3D printer. I have a Creality 3D v2 printer. I have modified it several times including changing the extruder, upgrading the z axis with an additional lead screw and stepper motor. I've also replaced the printing bed with a removable magnetic type. Additionally, I have added a probe which sets the level of the bed before each print. This creates a mesh which accounts for variations in the bed. You'd think this would have been enough to get me out of trouble and have smooth and easy printing time after time. However, recently I could hear a strange noise as I was printing. To my horror the wires to the secondary z axis stepper motor were rubbing against the bed levelling screws. This resulted in the bed screws unwinding. The result left the bed swinging side to side as it was printing. Started printing again and several times the filament got jammed. I then had a print that was running very smoothly. However, it stopped or seemed to stop about halfway through the print and the printer just kept running. The problem seemed to be the extruder I upgraded. It was actually grinding through the filament or it was catching. I left it overnight and then came back to it the next day. Sleep helps with problems. I then noticed that nearly all the screws on the extruder were loose. e. In fact, the two halves of the guide driver bushes were not lined up. This meant that the filament was being effectively ground as it was going through and then it would catch and just keep spinning until the filament was nearly broken. Preventing the filament from going into [...]